So I have started my Fez. Using a DDPM T shirt, I started by taking the T-shirt apart and in a moment of inspiration, shoved the fez inside the sleeve, perfect fit! Just had to trim the fabric on the top of the hat so it gave me a small amount of surplus above the top of the hat.
Next I covered a section of Tshirt material in masking tape (on the rear/unprinted side) and drew around the top of the fez and roughly cut out well outside the circle.
Then carefully cut around the circle with a stanley knife only cutting the masking tape. Removed the masking tape from outside my circle.
With the sleeve over the fez the wrong way out, place the circle on the top of the fez with the masking tape upwards. Sewed the 2 bits together around the circle. Took the cover off the fez, trimmed excess fabric and turned it the right way out.
Removed the tassle from the fez and place the cover on the fez.
Using a big needle and strong thread from the inside of the fez, pushed the wrong end of the needle through the hole where the tassle was attached so that I could get a loop of thread on the top of the fez that could be pulled back through with the tassle to reattach it.
I now have a DDPM fez,
In future installments of this saga: Be thrilled as I decide whether to glue the fabric to the fez. Be amazed by the story of how I attach webbing loops for a molle pouch.....