Ok, issue one fixed. The lip on the tappet plate had worn off, so that's been replaced. Now, I still think my problem is a too short cylinder head. Looking down the feeding tube with a BB loaded shows the nozzle only extending 1/2 way across the feeding tube. Therefore I think the extra length is the solution, but I'll wait for your I put before I buy anything else. And no, pics aren't gonna happen; the hole is too small and dark to get a pic that shows anything, I tried.
The cylinder head itself is not the length problem perhaps....
A G36 cylinder head has a longer spout but often can't be used as shorter M4 & AK nozzles "bottom out" on nozzle tube on head
What I'm trying to say is the nozzle hasn't travelled far enough into the hop at rest
A cylinder head with long/short nozzle tube won't matter atm coz if nozzle tube was too short it would fall off
yes a longer nozzle may need a longer nozzle tube on cylinder head for stability but in itself it wouldn't restrict the nozzle travel at rest
The nozzle may be catching on hop unit - a large/fat nozzle may not fit inside the hop unit correctly
a too tight fitting nozzle may be catching as it enters the hop unit.....
easy check - remove nozzle and see if it enters the hop unit fully and seals against bucking
(nozzle inserted with finger holding nozzle in place - blow down barrel = airtight seal)
if you feel the nozzle dragging/binding that may need investigating
(some nozzles - SHS red M4 nozzle can be a smidge tight fitting in G&G hops, can bind and a red mark appears quickly in hop's nozzle end)
So check the nozzle - and any nozzle slips back n forth in the hop unit
if it binds or catches on hop - sometimes the the thicker end of nozzle catches in hop - stopping nozzle entering hop fully
OK once this is checked an ruled out/fixed
nozzle back in gearbox - either complete gearbox or right side of case removed....
nozzle fully forward at rest = max nozzle smacked up against the fron of gearbox....
place hop unit up against gearbox - the nozzle has gotta seal against bucking....
how the nozzle is still failing to travel say 3 or 4mm short is unclear to me.....
if it is only half way in hop unit's feed tube is beyond bizzare unless the nozzle has started to retract again
which it does when firing on semi's cut off position - it shouldn't in theory but in practice it does as box slightly "over runs" a little
Thus when it finishes after a single shot on semi - the nozzle has just started to retract again so it may seem like it is stopping short
Phew all that crap is confusing to me but hopefully you get what I'm trying to say - the nozzle might have started to pull back 3mm
and so it "looks" like it is stopping short, when in fact it might not be and retracting once again.....
Yes it seems like the AK might use longer AK nozzle but that is only 1mm longer not 3mm difference
so investigate the nozzle's proper full travel - paying real attention to the proper fully forward/resting position
and also check how the nozzle slips into the hop in case it is too tight/binding
And yes - it is all a major bollock ache checking n double checking stuff but it really has to be done with every single part
a tiny difference or minor misalignment will through out by loads or fail to operate correctly
Any part changed needs to be fully compared with the part that is replaced at every stage
chuck more n more new parts and if there is any slight difference - just nozzles - length too short or binding in hop creates mega grief
add in a few more bits n bobs - tight piston fit inside box, bad seals, hop bucking lip catching on bb's and creating feed problems
Oh yes so many bits not quite working correctly together 101% = a weekend of aeg headache's
So to check EVERYTHING is working as 101% best and as smoothly as possible takes more just a quick couple of hours of slappin this n that in there
Soz for ultra mega War n Peace post - but you need to REALLY check a few more things out first before jumping in and ordering more stuff
You should have say 8mm or so nozzle movement, that should be fine for bb to enter and nozzle to seal into bucking
if not something ain't right or hop isn't seating correctly to gearbox/nozzle
It is difficult for any of us to see what is front of you - hence trying to ultra detail stuff you need to check out first
pics will help though
I doubt if any wrong parts have been fitted by previous owner but you never know with some people
so thorough checks will need to be done for everything until the main problem(s) are indentified