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[SIZE=22pt]How to choose motor for gearbox?[/SIZE]
[SIZE=10.5pt]I have been playing airsoft for a long time and specialize in modification of motors and gears. Many friends don[/SIZE][SIZE=10.5pt]’[/SIZE][SIZE=10.5pt]t know how to choose a suitable motor, here I will share my motor research for the friends who need it.[/SIZE]
[SIZE=10.5pt]There are two types of motors according to the working principle, brushed motor and brushless motor. Brushed motor is widely used in airsoft for its low cost and good performance. Now lets talk about brushed motor first.[/SIZE]
[SIZE=16pt]A[/SIZE][SIZE=16pt]、[/SIZE][SIZE=16pt]Some common parameters of the motor[/SIZE]
[SIZE=16pt]Specification of motor[/SIZE][SIZE=10.5pt] [/SIZE]
[SIZE=10.5pt]The motors commonly used for V2 and V3 are 460, 470 and 480 motors. Taking the 480 motor as an example, 4 represents a rotor length of 40mm and 8 represents a diameter of 8mm. The larger the diameter, the more copper wire can be wound, which can improve the performance of the motor. Due to the limitation of installation space, 480 motor is the largest size motor that can be used by conventional airsoftguns.[/SIZE]
[SIZE=14pt]Long axis[/SIZE][SIZE=14pt] &[/SIZE][SIZE=14pt] short axis: refers to the length of the motor shaft[/SIZE][SIZE=14pt].[/SIZE]
[SIZE=10.5pt]Motor for V2 gearbox is separated from gearbox, installed in the grip, it[/SIZE][SIZE=10.5pt]’[/SIZE][SIZE=10.5pt]s long axis motor.[/SIZE]
[SIZE=10.5pt]Motor for V3 gearbox is installed in a motor frame which is fixed in gearbox, it[/SIZE][SIZE=10.5pt]’[/SIZE][SIZE=10.5pt]s short axis motor.[/SIZE]
[SIZE=10.5pt] [/SIZE]View attachment 89386
[SIZE=14pt]Torque:[/SIZE]
[SIZE=10.5pt]For easily understand, the torque is the power of the motor. The bigger the torque, the stronger the power, and the larger spring it can driven.[/SIZE]
[SIZE=14pt]Rotating Speed[/SIZE]
[SIZE=10.5pt]The speed of motor[/SIZE][SIZE=10.5pt]’[/SIZE][SIZE=10.5pt]s no-load rotation, the higher the speed, the higher the RPS. Usually there will be a mark of voltage and rotating speed on the motor, for example, 11.1V 28000RPM.[/SIZE]
[SIZE=14pt]T[/SIZE][SIZE=14pt]PA: [/SIZE]
[SIZE=10.5pt]T[/SIZE][SIZE=10.5pt]urn[/SIZE][SIZE=10.5pt] per Arm[/SIZE][SIZE=10.5pt]. [/SIZE][SIZE=10.5pt]The number of coils wound on the rotor,[/SIZE][SIZE=10.5pt] m[/SIZE][SIZE=10.5pt]ainly affects the speed[/SIZE][SIZE=10.5pt]. G[/SIZE][SIZE=10.5pt]enerally, the higher the number of turns, the lower the speed and the lower the heat generation.[/SIZE][SIZE=10.5pt] [/SIZE][SIZE=10.5pt]Many people like to use TPA to judge the performance of a motor, but this is not a scientific way.[/SIZE][SIZE=10.5pt] [/SIZE][SIZE=10.5pt]Don't worry, continue to read this article, I believe you will understand how to comprehensively judge whether a motor is suitable for you.[/SIZE]
[SIZE=14pt]Magnetic tile type[/SIZE]
[SIZE=10.5pt]Ordinary magnetic tile and strong magnetic tile[/SIZE][SIZE=10.5pt]:[/SIZE]
[SIZE=10.5pt]Usually[/SIZE][SIZE=10.5pt],[/SIZE][SIZE=10.5pt] t[/SIZE][SIZE=10.5pt]he stronger the magnetism, the[/SIZE][SIZE=10.5pt] larger [/SIZE][SIZE=10.5pt]the motor torque, the shorter the startup response time, the higher the electromagnetic conversion efficiency, and the faster the motor stops.[/SIZE]
[SIZE=10.5pt]Ordinary magnetic tile:[/SIZE]
[SIZE=10.5pt]It [/SIZE][SIZE=10.5pt]is a black magnet,[/SIZE][SIZE=10.5pt] [/SIZE][SIZE=10.5pt]general magnetism,[/SIZE][SIZE=10.5pt] belongs to [/SIZE][SIZE=10.5pt]low torque motor.[/SIZE][SIZE=10.5pt] [/SIZE][SIZE=10.5pt]Mostly used for some cheap original guns, why? Because the cost is low enough.[/SIZE]
[SIZE=14pt]Strong magnetic tile[/SIZE]
[SIZE=10.5pt]Commonly used are NdFeB rare earth materials[/SIZE][SIZE=10.5pt], a[/SIZE][SIZE=10.5pt]ccording to the process, it is divided into two types: bonding and sintering.[/SIZE][SIZE=10.5pt] [/SIZE][SIZE=10.5pt]The bond magnetism is medium, generally used for medium torque motors,[/SIZE][SIZE=10.5pt] [/SIZE][SIZE=10.5pt]Sintered magnetic is the strongest, usually used in high torque motors.[/SIZE][SIZE=10.5pt] [/SIZE][SIZE=10.5pt]Since NdFeB is easy to oxidize, the magnet needs to be electroplated, and the surface will be electroplated silver.[/SIZE][SIZE=10.5pt] T[/SIZE][SIZE=10.5pt]hrough the motor [/SIZE][SIZE=10.5pt]shell, we can o[/SIZE][SIZE=10.5pt]bserve the magnetic tile to identify.[/SIZE][SIZE=10.5pt] (Note that many fakes will also use ordinary black magnets to pretend to be NdFeB magnets by electroplating or painting silver)[/SIZE]
The code behind the number refers to the temperature resistance level. Without exceeding this temperature, the magnet will not demagnetize significantly, and doesn’t affect performance.
For the same letter, the temperature resistance limit of each magnet tile grade is not exactly the same.
The summary information is as follows:
No letter: [SIZE=10.5pt]7[/SIZE][SIZE=10.5pt]0-80[/SIZE]°C
M:100°C
H:120°C
SH:150°C
UH:180°C
EH:200°C
AH:240°C
If it is a normal N35 magnet 480 motor, due to the continuous heating of the motor, when the temperature exceeds 80°C, there will be permanent loss of magnetism, the higher the temperature, the bigger the loss. Therefore, some guns will feel that their performance has decreased after a period of use, which may be caused by the performance loss of the motor, especially for gearboxes using electronic trigger unit, when playing single shot, the electronic trigger unit frequently brakes the motor, the temperature rise will be more obvious, and it is easier to exceed 80°C for long-time use, and a magnet with a higher temperature resistance must be used in order to maintain the durability of motor performance.
According to my personal experience, it is recommended to use H level or above to better protect the performance and life of the motor. Of course, the higher the temperature resistance level, the higher the price.
Another rare-earth permanent magnet used in high-torque strong-magnetic 480 motor is samarium cobalt magnet. Compared with NdFeB magnets, the temperature resistance limit is higher (the highest temperature resistance level can exceed 500°C), but the disadvantage is that the magnetism is weaker and the cost is higher, it is not the best choice for gearbox motor, therefore, the current mainstream high-torque strong-magnetic 480 motor use NdFeB to achieve a balance between comprehensive performance and price.
[SIZE=16pt]B[/SIZE][SIZE=16pt]、[/SIZE][SIZE=16pt]Structure of 480 Motor[/SIZE]
[SIZE=10.5pt] [/SIZE]View attachment 89387
[SIZE=10.5pt]1. Bottom cover[/SIZE]
[SIZE=10.5pt]2. Motor [/SIZE][SIZE=10.5pt]shell[/SIZE]
[SIZE=10.5pt]3. Fix[/SIZE][SIZE=10.5pt]ing[/SIZE][SIZE=10.5pt] spring[/SIZE]
[SIZE=10.5pt]4. Motor teeth[/SIZE]
[SIZE=10.5pt]5. Shaft sleeve[/SIZE]
[SIZE=10.5pt]6. Electrodes[/SIZE]
[SIZE=10.5pt]7. Carbon brush fixing spring[/SIZE]
[SIZE=10.5pt]8. Carbon brush[/SIZE]
[SIZE=10.5pt]I have been playing airsoft for a long time and specialize in modification of motors and gears. Many friends don[/SIZE][SIZE=10.5pt]’[/SIZE][SIZE=10.5pt]t know how to choose a suitable motor, here I will share my motor research for the friends who need it.[/SIZE]
[SIZE=10.5pt]There are two types of motors according to the working principle, brushed motor and brushless motor. Brushed motor is widely used in airsoft for its low cost and good performance. Now lets talk about brushed motor first.[/SIZE]
[SIZE=16pt]A[/SIZE][SIZE=16pt]、[/SIZE][SIZE=16pt]Some common parameters of the motor[/SIZE]
[SIZE=16pt]Specification of motor[/SIZE][SIZE=10.5pt] [/SIZE]
[SIZE=10.5pt]The motors commonly used for V2 and V3 are 460, 470 and 480 motors. Taking the 480 motor as an example, 4 represents a rotor length of 40mm and 8 represents a diameter of 8mm. The larger the diameter, the more copper wire can be wound, which can improve the performance of the motor. Due to the limitation of installation space, 480 motor is the largest size motor that can be used by conventional airsoftguns.[/SIZE]
[SIZE=14pt]Long axis[/SIZE][SIZE=14pt] &[/SIZE][SIZE=14pt] short axis: refers to the length of the motor shaft[/SIZE][SIZE=14pt].[/SIZE]
[SIZE=10.5pt]Motor for V2 gearbox is separated from gearbox, installed in the grip, it[/SIZE][SIZE=10.5pt]’[/SIZE][SIZE=10.5pt]s long axis motor.[/SIZE]
[SIZE=10.5pt]Motor for V3 gearbox is installed in a motor frame which is fixed in gearbox, it[/SIZE][SIZE=10.5pt]’[/SIZE][SIZE=10.5pt]s short axis motor.[/SIZE]
[SIZE=10.5pt] [/SIZE]View attachment 89386
[SIZE=14pt]Torque:[/SIZE]
[SIZE=10.5pt]For easily understand, the torque is the power of the motor. The bigger the torque, the stronger the power, and the larger spring it can driven.[/SIZE]
[SIZE=14pt]Rotating Speed[/SIZE]
[SIZE=10.5pt]The speed of motor[/SIZE][SIZE=10.5pt]’[/SIZE][SIZE=10.5pt]s no-load rotation, the higher the speed, the higher the RPS. Usually there will be a mark of voltage and rotating speed on the motor, for example, 11.1V 28000RPM.[/SIZE]
[SIZE=14pt]T[/SIZE][SIZE=14pt]PA: [/SIZE]
[SIZE=10.5pt]T[/SIZE][SIZE=10.5pt]urn[/SIZE][SIZE=10.5pt] per Arm[/SIZE][SIZE=10.5pt]. [/SIZE][SIZE=10.5pt]The number of coils wound on the rotor,[/SIZE][SIZE=10.5pt] m[/SIZE][SIZE=10.5pt]ainly affects the speed[/SIZE][SIZE=10.5pt]. G[/SIZE][SIZE=10.5pt]enerally, the higher the number of turns, the lower the speed and the lower the heat generation.[/SIZE][SIZE=10.5pt] [/SIZE][SIZE=10.5pt]Many people like to use TPA to judge the performance of a motor, but this is not a scientific way.[/SIZE][SIZE=10.5pt] [/SIZE][SIZE=10.5pt]Don't worry, continue to read this article, I believe you will understand how to comprehensively judge whether a motor is suitable for you.[/SIZE]
[SIZE=14pt]Magnetic tile type[/SIZE]
[SIZE=10.5pt]Ordinary magnetic tile and strong magnetic tile[/SIZE][SIZE=10.5pt]:[/SIZE]
[SIZE=10.5pt]Usually[/SIZE][SIZE=10.5pt],[/SIZE][SIZE=10.5pt] t[/SIZE][SIZE=10.5pt]he stronger the magnetism, the[/SIZE][SIZE=10.5pt] larger [/SIZE][SIZE=10.5pt]the motor torque, the shorter the startup response time, the higher the electromagnetic conversion efficiency, and the faster the motor stops.[/SIZE]
[SIZE=10.5pt]Ordinary magnetic tile:[/SIZE]
[SIZE=10.5pt]It [/SIZE][SIZE=10.5pt]is a black magnet,[/SIZE][SIZE=10.5pt] [/SIZE][SIZE=10.5pt]general magnetism,[/SIZE][SIZE=10.5pt] belongs to [/SIZE][SIZE=10.5pt]low torque motor.[/SIZE][SIZE=10.5pt] [/SIZE][SIZE=10.5pt]Mostly used for some cheap original guns, why? Because the cost is low enough.[/SIZE]
[SIZE=14pt]Strong magnetic tile[/SIZE]
[SIZE=10.5pt]Commonly used are NdFeB rare earth materials[/SIZE][SIZE=10.5pt], a[/SIZE][SIZE=10.5pt]ccording to the process, it is divided into two types: bonding and sintering.[/SIZE][SIZE=10.5pt] [/SIZE][SIZE=10.5pt]The bond magnetism is medium, generally used for medium torque motors,[/SIZE][SIZE=10.5pt] [/SIZE][SIZE=10.5pt]Sintered magnetic is the strongest, usually used in high torque motors.[/SIZE][SIZE=10.5pt] [/SIZE][SIZE=10.5pt]Since NdFeB is easy to oxidize, the magnet needs to be electroplated, and the surface will be electroplated silver.[/SIZE][SIZE=10.5pt] T[/SIZE][SIZE=10.5pt]hrough the motor [/SIZE][SIZE=10.5pt]shell, we can o[/SIZE][SIZE=10.5pt]bserve the magnetic tile to identify.[/SIZE][SIZE=10.5pt] (Note that many fakes will also use ordinary black magnets to pretend to be NdFeB magnets by electroplating or painting silver)[/SIZE]
[SIZE=10.5pt]Depending on the performance of the magnetic tile, common specifications are as follows:[/SIZE]
[SIZE=10.5pt]N35 N35M N35H etc.[/SIZE]
[SIZE=10.5pt]N35 refers to the magnet material code, the common ones are N28, N30, N33, N35, N38, N40, N42, N45, N48, N50, N52, (N56, N58)[/SIZE][SIZE=10.5pt]. [/SIZE]
[SIZE=10.5pt]The larger the [/SIZE][SIZE=10.5pt]number[/SIZE][SIZE=10.5pt], the stronger the magnetic performance and the higher the price.[/SIZE]
[SIZE=10.5pt]The most commonly used ones for making 480 motors are N35, N38, N52.[/SIZE][SIZE=10.5pt] [/SIZE][SIZE=10.5pt]For cost reasons, magnets above N52 are rarely used to manufacture 480 motors[/SIZE][SIZE=10.5pt]. [/SIZE][SIZE=10.5pt]N52 is currently the strongest 480 motor magnetic tile.[/SIZE]
The code behind the number refers to the temperature resistance level. Without exceeding this temperature, the magnet will not demagnetize significantly, and doesn’t affect performance.
For the same letter, the temperature resistance limit of each magnet tile grade is not exactly the same.
The summary information is as follows:
No letter: [SIZE=10.5pt]7[/SIZE][SIZE=10.5pt]0-80[/SIZE]°C
M:100°C
H:120°C
SH:150°C
UH:180°C
EH:200°C
AH:240°C
If it is a normal N35 magnet 480 motor, due to the continuous heating of the motor, when the temperature exceeds 80°C, there will be permanent loss of magnetism, the higher the temperature, the bigger the loss. Therefore, some guns will feel that their performance has decreased after a period of use, which may be caused by the performance loss of the motor, especially for gearboxes using electronic trigger unit, when playing single shot, the electronic trigger unit frequently brakes the motor, the temperature rise will be more obvious, and it is easier to exceed 80°C for long-time use, and a magnet with a higher temperature resistance must be used in order to maintain the durability of motor performance.
According to my personal experience, it is recommended to use H level or above to better protect the performance and life of the motor. Of course, the higher the temperature resistance level, the higher the price.
Another rare-earth permanent magnet used in high-torque strong-magnetic 480 motor is samarium cobalt magnet. Compared with NdFeB magnets, the temperature resistance limit is higher (the highest temperature resistance level can exceed 500°C), but the disadvantage is that the magnetism is weaker and the cost is higher, it is not the best choice for gearbox motor, therefore, the current mainstream high-torque strong-magnetic 480 motor use NdFeB to achieve a balance between comprehensive performance and price.
[SIZE=16pt]B[/SIZE][SIZE=16pt]、[/SIZE][SIZE=16pt]Structure of 480 Motor[/SIZE]
[SIZE=10.5pt] [/SIZE]View attachment 89387
[SIZE=10.5pt]1. Bottom cover[/SIZE]
[SIZE=10.5pt]2. Motor [/SIZE][SIZE=10.5pt]shell[/SIZE]
[SIZE=10.5pt]3. Fix[/SIZE][SIZE=10.5pt]ing[/SIZE][SIZE=10.5pt] spring[/SIZE]
[SIZE=10.5pt]4. Motor teeth[/SIZE]
[SIZE=10.5pt]5. Shaft sleeve[/SIZE]
[SIZE=10.5pt]6. Electrodes[/SIZE]
[SIZE=10.5pt]7. Carbon brush fixing spring[/SIZE]
[SIZE=10.5pt]8. Carbon brush[/SIZE]
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