Other stuff......
Are you absolutely sure the SHS piston doesn't bind thus increasing load
Don't know about purple, but sure when I tried a blue it seemed to bind a bit
This is in an APS box but SHS blue metal racks are lovely but bind in many boxes
The piston MUST slide back in a fully enclosed box and MUST FALL when inverted
Often pistons seem to bind at the furthest point back for some reason
(Don't know why but it seems if it will start to bind it will be right at back)
Binding pistons will rob you of rps & fps (sluggish return), increased load/amps/heat etc...
Also some pistons or rather the way their teeth are on the piston can bottom out on full retraction
Right at the final final point of release, the last tooth is set is set slightly different to other pistons
meaning it is trying desperately to pull the last 0.5mm and then slip, but back of piston hit back of box
Not wise to think - I'll file the back of piston, you lose strength on rack/pick tooth
If it seems like it is bottoming out, then file either sector's last tooth or piston rack last tooth
Not a lot, just say 0.5mm to 1mm absolute max, helping it to slip that little bit earlier without bottoming out
Not a problem for me if I Short Stroke a couple teeth on medium barrel setups - never bottom out
MadBull Alien pistons were known to bottom out in some boxes
Piston head, well if you use the bearing inside remember to ensure you use thread lock (blue)
These bearings inside piston often come apart in use - hence thread lock is a must
I & others drop these bearings as they weigh about 4gms or so
Try swiss cheesing 4gms - yeah right, if you can use a nylon spacer @ 1gm that is 3gms saved too
(if you manage to swiss much past 3gms then you are REALLY going some crazy stuff)
I presume you correct AoE - nuff info out there
you lose a bit of fps/stroke but a bearing spring guide helps to replace lost fps (not stroke/volume)
But CM515 should use a full cylinder anyway - bit over volume for 380mm barrel but yeah you are fine
(or a type 1 with slits right at the very back of it, but full cylinder will be ok with a bit extra for 0.25's etc...)
Gears - well cyma stock gears are robust but do run a bit rough, plus the bevel never meshes smoothly
(well imho it always sounds a bit shrilly - the angle meshing with pinion isn't anything like true 90 degrees)
A far fetched example - but if you press the pinion firmly into bevel it "should" be at 90 degrees
Don't know why but the Cyma bevel with its #1 stamped on it often sits at say 85 degrees
So all teeth on both gears never can fully 101% engage
You should also check how well they roll around each other
As well as the motor angle on these two gears before you even bother check height/shimming
Just personally think there are a few basicchecks how some bevels and some pinions all mesh together
think this might be why some gears and some builds sound more shrilly than others no matter what
Some gears are just rougher than others and the cyma gears do run a bit rough imho
BUT - why change the cyma bushings ? They are decent 8mm cross types, filled with grease and all fine
Think SHS bushings are even chunkier tbh, unless you use the black enhanced ones:
https://www.ak2m4.co.uk/internal-parts/bushings-shims/zci-bushings-8mm-enhanced
NB: I'm only guessing they are thinner or protrude less - they look a bit like VFC bushings
Which on a VFC box I had seemed a lower profile or just sat lower than usual
But this could have also been down to the bushing holes or the VFC box itself....
View attachment 33426
But the black VFC bushings deffo didn't sit so proud like regular chunky mofo bushings like SHS
Usually as said....
Bushings protrude further into box, especially SHS ones, had to sand on a table the top bevel one
Quite a while I was sanding round in circles trying to reduce the bevel's SHS bushing just get a 0.10 shim
With Cyma stock bushings & SHS 13:1 you would have likely needed just 0.20mm on top of bevel gear
The spur gear, on SHS you might have run into an issue though
The spur is much more chunkier, even with say 0.1 or 0.15mm shim underneath you may found it tight
I have hadto put a 8mm bearing on top of spur gear to give me a slither more room to shim spur gear
(see first tappet picfor 8mm bearing on spur gear)
The sector gear, you wouldhave roughly spaced it half n half as a guide then checked operating
eg: not rubbing on spur (swirly pattern), or too low that rubs on COL or too high it rubs on case/tappet
(check sector in box when checking tappet operation etc... just in case anything rubs)
This is NOT a shimming guide but more of a rough - VERY ROUGH ball park starting point I found
You need to check motor height properly YOURSELF and determine how the bevel is shimmed !!!!
The trigger/switch/COL stuff well I mentioned that but main issue is getting the fps/seals sorted
This is also not a guide on how to tweak cheapo Cyma M4's either....
It was a list a list of SOME of the issues & things to check when working on them
In reality though it keeps coming down to the one biggest factor above all else...
ATTENTION TO DETAIL - can not stress this enough
Upgrades n crap in these poxy toy gun gearboxes is never just a quick bolt on
of various must have go faster parts - they rarely work exactly perfectly in every box
If you change a nozzle - measure old & new lengths
shimming has a foundation of how the pinion & bevel are shimmed
get THAT bit crap it won't matter how smooth the 3 gears spin, it will run poorly/inefficiently
Generic bits n bobs bashed out in China or Hong Kong are made to crap tolerances
No two builds are identical, coz the parts were never that precisely made to begin with
(not really bad, but EVERYTHING NEEDS CHECKING !!!!)
If close attention to detail is applied in first place you will spot issues before or at assembly
Quite a bit of standard stuff in a gearbox can often be kept in many cases
Say a G&G, the cylinder head isn't bad with a bit of ptfe - though cyma is dire loose
Pistons, yeah probably a more durable one after a while when stock one is starting to go
Bushings in Cyma are bloody decent - though G&G soft bronzey bushings replace 12 months
If you keep the juice/amps low then contacts last longer - even a lot longer with a mosfet
Fancy speed trigger crap - personally I like the std one, more ergonomic I think
most speed triggers need a bit of tweaking - bollox to it all imho
Sure if you got a worn jumpy trigger/trolley then yeah you can attempt trigger mods
but really certain mods/upgrades are not worth some of the hassle imho
Especially on a cheapo gun like Cyma CM5xx
The problem with all this tweaking & upgrading crap
Where do you start & where do you stop
Plus quite often it is easy no matter how good you are to make stuff worse
At end of day - it is still a cheapo Cyma - even it shoots 20rps+
So I advise most people not to go nutz upgrading these qwirky cheapo guns
Still do-able but they are qwirky and has caused quite a bit of stress to some
(me included when it don't go to plan and WTF or Dafug becomes your native speech)
Others like G&G's are easier to work on and less qwirky as I said
Cyma gears do run a bit rough imho, if people can't mod box change them to 16:1's
On cyma v2's they have extra re-enforcement on the inside thus have tapered tappet
Cyma v3's just use "regular" tappet plates -none of this Lonex cut out crap (typical)
The v3 spring guide in a v2 gearbox - ehhhh ????
Slightly larger eyelet hole on cyma switch - no biggy
Poxy re-enforced gearbox restricting easy fitment of 13:1 gears - but many are like that
Safety arm has a screw that needs removing prior to open gearbox - no problem but be aware of
The hop entry point is a slither too loose and tapered, not a big deal but I'm nit picking now
(just think the nozzle hole or hop entry is a tiny bit bit bigger, could be a little smaller or more snug)
The box is a tank, it has extra re-enforcement at tappet plate and along cylinder window
You can't just plop a bare piston through the window like on most v2's
Nope it is like a v3, you gotta open the box, fit the bare piston (no piston head I mean), then close up
to test for a binding piston. All due to extra re-enforcement/material they put around it.
Normally on a v2 you can pick say 2 or three bare pistons and check for binding/too sloppy piston etc...
But the box is a tank in its casting/design - probably crap QC control in actual metal composition
But design wise they went nutz on re-enforcing it in places - still need to radius it if you got it in bits
Cyma actually make a few variations in their gearboxes
They make a very similar black v2 box without the extra material around the cylinder window so
bare piston drops in/out easily, think they radius that black box cylinder window too in metal M4's
(still Lonex tappet plate, but the older 7mm bushing non re-enforced MP5 boxes might use std tappet)
Yeah these cheapo cyma boxes have some qwirks and there are some variations in certain guns
WTF - bet ya thought it was all easy peasy - drop in upgrades this teching crap, ergh nope it ain't
Attention to detail is the basis of all this upgrade crappy toy gun stuff
Hopefully " a few pointers " to look into and consider what to look/check for